A very well built item and came well packaged with accessories like spare wick, lanyard and storage bag. Good detailed instructions inside packing tube. A little bit of experimenting for ideal flame length for lantern easily achieved.
Stage 01 · The Design Process: Why We Chose To Design Our Own Inserts
At Forest Fundamentals, we are long-time UCO lantern users. Over the years, with the help of a few YouTube videos, we experimented with making several different oil inserts from old aerosol cans and metal tubing.
Although these inserts worked well, one of the biggest challenges with the DIY versions was achieving a watertight seal and dealing with issues when replacing the wicks.
Eventually, we set out to solve these design flaws and upgrade DIY oil inserts by designing something fully compatible with the lanterns.
Stage 02 · The CAD And 3D Printing Prototyping Phase
From the start, we knew the inserts had to fit inside the metal candle casing of the UCO Original Lanterns. This gave us a solid guide to fine-tune the perfect size.
However, the slight angle at the top of the candle holder made things a bit tricky. We 3D printed multiple prototypes, tweaking the angle each time until we achieved the perfect fit.
With the 3D printed samples, we were also working to perfect the size of the inserts. Testing showed that the lanterns needed to hold around 25 ml of fuel for at least four hours of burn time. The challenge was making the oil chamber large enough while still allowing the lantern lid to close fully with the insert inside.
In the end, we shortened the lid and cap height while ensuring there was still enough material to grip. We wanted to keep the design practical without making the components too small or difficult to use.
As a company with some experience in CNC machining, we thought this would be a fairly straightforward process. Half a year and countless prototypes later, they're finally on the shelves!
Stage 03 · The CNC Machining Prototyping Phase
Once we had the overall size figured out, we focused on fine-tuning the individual components.
Originally, the wicks were threaded directly into the top of the lids. However, because they needed a tight fit to prevent leaks, the process was very fiddly.
In the end, we designed a separate screw for the wick to thread onto, which then screwed into the lid. This made changing the wicks much easier and more practical.
Along the way, we also increased the length of the screw to ensure it could be threaded from both sides of the lid.
Ensuring the oil inserts were completely watertight was a challenge. The industry-standard O-ring sizes never quite fit the design, so it took a lot of back-and-forth testing before we finally found the right sizes that worked.
Stage 04 · The Wick Testing & Development Phase
Arguably, the most time-consuming part of the process was developing the wicks!
We had two key goals: ensuring a slow burn rate and maintaining a steady fuel flow for a consistent flame.
We worked with manufacturers to create countless samples, experimenting with different widths and blends of cotton, fibreglass, and nylon to find the perfect balance.
We tested each wick for total burn time, fuel flow, and light output until we eventually settled on a high-density cotton wick.
Each wick typically burned for around 3–5 hours. A lot of the testing involved letting them burn in front of the TV in the evening while we took notes on the results!
Below, we've created a slightly nerdy but useful graph to show the total savings of using oil inserts compared to UCO candles. The insert line starts at £26.95 to account for the one-time cost of the insert itself. You can also enter the prices you pay for candles and paraffin to generate a more personalised comparison. This calculation is based on 25 ml of fuel providing 3.5 hours of burn time.
Yes, the inserts are designed for full compatibility with UCO Original Lanterns (this model only). The lantern lid will close completely with the insert and spring inside.
The rate of fuel consumption depends largely on the flame size. With a standard flame (using 2mm or less of wick), 25ml of fuel provides approximately 4 hours of burn time. A larger flame will increase fuel consumption, reducing overall burn time.
Yes, the inserts are designed to be completely watertight. After securing the lids, there may be slight leakage initially due to excess fuel being compressed out of the O-rings. Once wiped away, no further leakage will occur. To prevent leaks, ensure the caps are tightly secured.
The oil inserts are compatible with kerosene, scented lamp oils, and paraffin oil. However, we recommend using only lamp oil or paraffin oil, as they are less flammable than kerosene and provide a more stable flame. We have included a link in the instructions to the most affordable paraffin we could find on Amazon.
The total burn time depends on the flame size. With a standard flame (using 2mm or less of wick), 25ml of fuel (a full insert) provides up to 4 hours of burn time. A larger flame will consume fuel more quickly, reducing total burn time.
With 2mm of wick exposed (to produce the standard flame size), you can expect around 4 hours of burn time. Since the wick burns slowly, replacements are rarely needed. However, if the wick becomes too short, it will not reach the bottom of the container, preventing the remaining fuel from being drawn up and used.
We recommend using a 10–15cm wick and replacing it every 5–10 uses.
Yes. One of the key advantages of oil inserts over standard candles is the ability to adjust the flame size. This can be done by pulling the wick through slightly to expose more wick, which increases the flame size.
The lanterns function well with a larger flame, although this may cause increased soot buildup, which can be easily wiped away after use. The soot does not damage the lanterns.
Yes, after prolonged use or when using a larger flame, soot will begin to accumulate—mainly on the metal top of the lantern and around the glass. While it can be a bit messy to clean, it does not damage the lantern and can be easily wiped off after use.
Using 2mm or less of wick to produce the standard flame size results in significantly brighter illumination compared to candles. Oil burns more efficiently, producing a stronger light while also being more resistant to wind.
Additionally, the adjustable wick allows for greater control over flame size and light output.
The oil inserts are covered by a 10-year warranty that guarantees protection against defects in workmanship and materials. If you encounter any issues with the inserts, feel free to reach out to us—we're happy to help.
Please note that the warranty does not cover damage resulting from misuse, neglect, or improper handling.
Yes, full instructions and how-to videos are included. We can also provide PDF instructions in different languages upon request.
No, this is not a UCO brand or affiliated product. It is designed by Forest Fundamentals to be fully compatible with UCO Original Lanterns, but it is not manufactured or endorsed by UCO.
This product is designed and manufactured solely by Forest Fundamentals.
Yes! The oil inserts are far more cost-effective than candles. A 20-pack of candles costs approximately £44.99 ($56.52) and offers 180 hours of burn time.
In contrast, a 4-litre bottle of paraffin or lamp oil costs about £16 ($20.12) and provides approximately 640 hours of burn time. That's a saving of around 22.5p ($0.28) per hour of burning—excluding the cost of the oil inserts themselves.
We ship all orders within 1–2 days.
Delivery times:
UK: 2–4 days
EU: 3–6 days
USA: 4–7 days
If delays occur, we'll notify you promptly. All international orders include door-to-door tracking.